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Milking profit from extra lambs

For Martin Catto of Lipton, Sask., the choice of when to put lambs on his automatic milk feeder is an easy one.

If he gets triplets, one of the set goes on the feeder. If human-fed lambs start eating up more time than daily mechanical maintenance and cleaning, it’s time for an automated option.

“What’ll happen is that, if you leave the three lambs on that ewe, you’re going to get three small lambs instead of two good ones or two good ones and one dead one,” Catto said.

“When we start having enough lambs on the bottle that it takes more than 15 minutes, that’s when we fire up the machine.”

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Turning Better Feed Into Better Herds: Innovation in Forage Harvesting

Video: Turning Better Feed Into Better Herds: Innovation in Forage Harvesting


What happens when a dairy farmer gets frustrated with equipment that isn’t doing its job? In this episode, we sit down with Horning Manufacturing founder Leon Horning to hear how a problem in the feed bunk led to a globally recognized forage equipment company.

Born out of a third-generation dairy operation in Pennsylvania, Horning Manufacturing started with one goal: helping cows get more nutrition from silage. Leon shares how his father, Leon Sr., built the first kernel processor rolls in the family farm shop after seeing whole corn kernels pass through cows undigested — costing valuable feed efficiency and milk production.

We explore the company’s journey from a side project on the farm to an international manufacturer serving dairy farmers, beef operators, and custom harvesters around the world. Along the way, Leon discusses the evolution of pull-type forage harvesters, the engineering behind Horning’s “plug-and-play” kernel processor kits, and why reducing downtime during harvest can make or break a season.

The conversation also dives into Horning’s row-independent corn heads, practical equipment design, real-world customer stories, and how innovations born in the field continue to shape the company today.

Whether you’re a producer, equipment enthusiast, or simply love stories of grassroots innovation, this episode offers a fascinating look at how one farm family turned necessity into industry-changing technology.

Contact Horning Manufacturing today at 717-354-5040
https://www.horningmfg.com/