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Cleaner Water Through Corn

Corn is America’s top agricultural crop, and also one of its most wasteful. About half the harvest—stalks, leaves, husks, and cobs— remains as waste after the kernels have been stripped from the cobs. These leftovers, known as corn stover, have few commercial or industrial uses aside from burning. A new paper by engineers at UC Riverside describes an energy-efficient way to put corn stover back into the economy by transforming it into activated carbon for use in water treatment.

corn stover is turned to biochar

An illustration depicting how corn stover is turned to biochar, then to activated carbon for water filtration.

Activated carbon, also called activated charcoal, is charred biological material that has been treated to create millions of microscopic pores that increase how much the material can absorb. It has many industrial uses, the most common of which is for filtering pollutants out of drinking water.

Kandis Leslie Abdul-Aziz, an assistant professor of chemical and environmental engineering at UC Riverside’s Marlan and Rosemary Bourns College of Engineering, runs a lab devoted to putting pernicious waste products such as plastic and plant waste known as biomass back into the economy by upcycling them into valuable commodities.

“I believe that as engineers we should take the lead in creating approaches that convert waste into high-value materials, fuels and chemicals, which will create new value streams and eliminate the environmental harm that comes from today’s take-make-dispose model,” Abdul-Aziz said.

Abdul-Aziz, along with doctoral students Mark Gale and Tu Nguyen, and former UC Riverside student Marissa Moreno at Riverside City College, compared methods for producing activated carbon from charred corn stover and found that processing the biomass with hot compressed water, a process known as hydrothermal carbonization, produced activated carbon that absorbed 98% of the water pollutant vanillin.

Hydrothermal carbonization created a biochar with higher surface area and larger pores when compared to slow pyrolysis- a process where corn stover is charred at increasing temperatures over a long period of time. When the researchers filtered water into which vanillin had been added through the activated carbon, its combination of larger surface area and bigger pores enabled the carbon to absorb more vanillin.

“Finding applications for idle resources such as corn stover is imperative to combat climate change. This research adds value to the biomass industry which can further reduce our reliance on fossil fuels,” Gale said.

The paper, “Physiochemical properties of biochar and activated carbon from biomass residue: influence of process conditions to adsorbent properties,” is published in ACS Omega.

Source : ucr.edu

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What happens when a dairy farmer gets frustrated with equipment that isn’t doing its job? In this episode, we sit down with Horning Manufacturing founder Leon Horning to hear how a problem in the feed bunk led to a globally recognized forage equipment company.

Born out of a third-generation dairy operation in Pennsylvania, Horning Manufacturing started with one goal: helping cows get more nutrition from silage. Leon shares how his father, Leon Sr., built the first kernel processor rolls in the family farm shop after seeing whole corn kernels pass through cows undigested — costing valuable feed efficiency and milk production.

We explore the company’s journey from a side project on the farm to an international manufacturer serving dairy farmers, beef operators, and custom harvesters around the world. Along the way, Leon discusses the evolution of pull-type forage harvesters, the engineering behind Horning’s “plug-and-play” kernel processor kits, and why reducing downtime during harvest can make or break a season.

The conversation also dives into Horning’s row-independent corn heads, practical equipment design, real-world customer stories, and how innovations born in the field continue to shape the company today.

Whether you’re a producer, equipment enthusiast, or simply love stories of grassroots innovation, this episode offers a fascinating look at how one farm family turned necessity into industry-changing technology.

Contact Horning Manufacturing today at 717-354-5040
https://www.horningmfg.com/