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The Hidden Cost of Water: Energy Use in Agricultural Irrigation

By Harshanee Jayasekera and Jude Cobbing et.al

When it comes to irrigation, we often focus on water alone: how much is used, where it comes from and how best to use it. An equally important and often overlooked component is energy (Sowby and Dicataldo, 2022). Every gallon of water that is pumped, transported and applied to crops requires energy, and the efficiency of that energy use has significant implications for both farm profitability and long-term resource management. 

Where energy is used in irrigation 

The largest share of energy in irrigation systems is devoted to groundwater pumping. In major agricultural regions such as the High Plains Aquifer, groundwater supports a substantial portion of crop production and relies heavily on electricity-powered systems (Hrozencik et al., 2022). 

The amount of energy required depends largely on how far water must be lifted. As groundwater levels decline over time, either seasonally or across years, more energy is needed to bring water to the surface. This means that producers face increasing energy costs as water becomes more difficult to access (Martin et al. 2017). 

Energy is also used beyond extraction. Pressurizing irrigation systems, overcoming friction in pipes and operating equipment such as center pivot systems all contribute to total energy demand. System design plays an important role as well, since high-pressure sprinklers typically require more energy than low-pressure alternatives (Camargo et al., 2013). 

Source : nebraska.edu

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Turning Better Feed Into Better Herds: Innovation in Forage Harvesting

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What happens when a dairy farmer gets frustrated with equipment that isn’t doing its job? In this episode, we sit down with Horning Manufacturing founder Leon Horning to hear how a problem in the feed bunk led to a globally recognized forage equipment company.

Born out of a third-generation dairy operation in Pennsylvania, Horning Manufacturing started with one goal: helping cows get more nutrition from silage. Leon shares how his father, Leon Sr., built the first kernel processor rolls in the family farm shop after seeing whole corn kernels pass through cows undigested — costing valuable feed efficiency and milk production.

We explore the company’s journey from a side project on the farm to an international manufacturer serving dairy farmers, beef operators, and custom harvesters around the world. Along the way, Leon discusses the evolution of pull-type forage harvesters, the engineering behind Horning’s “plug-and-play” kernel processor kits, and why reducing downtime during harvest can make or break a season.

The conversation also dives into Horning’s row-independent corn heads, practical equipment design, real-world customer stories, and how innovations born in the field continue to shape the company today.

Whether you’re a producer, equipment enthusiast, or simply love stories of grassroots innovation, this episode offers a fascinating look at how one farm family turned necessity into industry-changing technology.

Contact Horning Manufacturing today at 717-354-5040
https://www.horningmfg.com/