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John Deere & Tarter USA Introduce Frontier Flex Wing Rotary Cutters

John Deere and Tarter USA announced a strategic manufacturing partnership to develop and produce a new line of American-made Flex Wing Rotary Cutters under the Frontier™ brand. This collaboration brings together two industry leaders with a shared commitment to innovation, product excellence, and strengthening U.S. manufacturing.

Early market response has significantly outpaced expectations. Dealer feedback has been highly favorable, with initial order volumes exceeding first-year forecasts, signaling strong demand across key agricultural markets.

Manufacturing of the new product line is based in Liberty, Kentucky, at Tarter USA's advanced production facility. The program leverages a modern manufacturing environment that includes precision laser cutting, robotic fabrication, and integrated robotic and manual welding systems. These capabilities—built on continued investment in automation and advanced technologies since 2015—enable consistent quality, efficiency, and scalability.

Product performance and durability have been validated through extensive real-world field testing, complemented by advanced laboratory simulations designed to replicate long-term operating conditions.

"This partnership represents the best of American manufacturing," said John Doyle, Partnered Products Manager, John Deere. "By combining John Deere's deep understanding of customer needs with Tarter's manufacturing expertise, we are delivering a product that meets the demands of today's operators while reinforcing our commitment to quality and reliability."

"For more than 80 years, Tarter has been committed to building products in the United States that stand up to the toughest conditions," said Stephen Frazier, CEO, Tarter USA. "This collaboration with John Deere reflects our continued investment in innovation, our people, and our communities."

Since its founding in 1945, Tarter USA has continuously expanded its manufacturing capabilities and product portfolio, evolving alongside advancements in engineering and production technologies to remain at the forefront of the industry.

The initiative has also generated meaningful local economic impact, creating 26 new jobs in Kentucky and further strengthening the region's skilled manufacturing workforce.

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Featuring a high-capacity pickup, precise cutting technology, intelligent automation, and Operations Center connectivity, the VM delivers rugged performance, operator comfort, and outstanding bale quality throughout the baling season.

Easy-to-use ISOBUS controls and optional automation features help operators stay productive and comfortable throughout long working days. The high-pressure bale chamber and endless belt design consistently produce dense, well-shaped bales for efficient handling, transport, and storage. With customisable settings and real-time bale information, operators can focus on performance while achieving excellent bale quality in every field.