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From the Movie Theater to a Microwave Bag, Your Popcorn May Be Ohio-grown

By Erin Gottsacker

Drive across Ohio in the summertime and you’ll see fields upon fields of corn.

Much of it will be used to produce ethanol or livestock feed, but a small fraction of those golden kernels will end up coated in butter at movie theaters or covered in caramel at carnivals.

The United States is the world’s largest producer of popcorn. And Ohio — along with states like Nebraska, Indiana, Illinois and Missouri — is doing a lot of the heavy lifting.

“Ohio has always been a big player in popcorn production,” said Brian Churchill. He’s been a popcorn farmer since the late ‘70s and has worked with the Popcorn Board to study safe and productive ways to grow it.

Of 230,000 acres of popcorn planted nationwide last year, he estimates just under 10% came from the Buckeye state.

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Turning Better Feed Into Better Herds: Innovation in Forage Harvesting

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What happens when a dairy farmer gets frustrated with equipment that isn’t doing its job? In this episode, we sit down with Horning Manufacturing founder Leon Horning to hear how a problem in the feed bunk led to a globally recognized forage equipment company.

Born out of a third-generation dairy operation in Pennsylvania, Horning Manufacturing started with one goal: helping cows get more nutrition from silage. Leon shares how his father, Leon Sr., built the first kernel processor rolls in the family farm shop after seeing whole corn kernels pass through cows undigested — costing valuable feed efficiency and milk production.

We explore the company’s journey from a side project on the farm to an international manufacturer serving dairy farmers, beef operators, and custom harvesters around the world. Along the way, Leon discusses the evolution of pull-type forage harvesters, the engineering behind Horning’s “plug-and-play” kernel processor kits, and why reducing downtime during harvest can make or break a season.

The conversation also dives into Horning’s row-independent corn heads, practical equipment design, real-world customer stories, and how innovations born in the field continue to shape the company today.

Whether you’re a producer, equipment enthusiast, or simply love stories of grassroots innovation, this episode offers a fascinating look at how one farm family turned necessity into industry-changing technology.

Contact Horning Manufacturing today at 717-354-5040
https://www.horningmfg.com/