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Manual for Batch Mix Spreadsheet

By Coleen M. Jones and Jud Heinrichs

Introduction

Monitoring forage dry matter is critical to consistently feeding a balanced ration. Moisture content is the most variable aspect of forages. Other components remain relatively stable over time, but moisture can change as much as 5% from one week to the next.

This variability creates a problem because rations are formulated on a dry matter basis, but they are mixed and fed on an as-fed or wet basis. Changes in the moisture content of a forage cause changes in the amount of that forage required to provide a specific amount of protein and energy (and all the other nutrients balanced in the ration). Consider this example:

At the time the ration was formulated, the corn silage had 28.5% dry matter, 11% crude protein, and 0.67 Mcal/lb of net energy. To balance the ration, 16.8 pounds of corn silage dry matter were required. This translates to 58.9 pounds of as-fed corn silage. If the dry matter changes, but the amount fed is not adjusted, cows will be over- or underfed corn silage. As a result, the ration's protein and energy content will not meet the cows' needs. Failure to adjust feeding amounts in response to changes in forage dry matter can negatively affect cows' milk production and energy balance. On the other hand, overfeeding forages results in wasted feed, excess nutrients, and increased nutrient excretion in manure.

We recommend testing forage dry matter twice per week (instructions for using a microwave to do so are provided in the spreadsheet). The Batch Mix spreadsheet can be used to quickly adjust your ration as forage dry matter changes.

Source : psu.edu

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What happens when a dairy farmer gets frustrated with equipment that isn’t doing its job? In this episode, we sit down with Horning Manufacturing founder Leon Horning to hear how a problem in the feed bunk led to a globally recognized forage equipment company.

Born out of a third-generation dairy operation in Pennsylvania, Horning Manufacturing started with one goal: helping cows get more nutrition from silage. Leon shares how his father, Leon Sr., built the first kernel processor rolls in the family farm shop after seeing whole corn kernels pass through cows undigested — costing valuable feed efficiency and milk production.

We explore the company’s journey from a side project on the farm to an international manufacturer serving dairy farmers, beef operators, and custom harvesters around the world. Along the way, Leon discusses the evolution of pull-type forage harvesters, the engineering behind Horning’s “plug-and-play” kernel processor kits, and why reducing downtime during harvest can make or break a season.

The conversation also dives into Horning’s row-independent corn heads, practical equipment design, real-world customer stories, and how innovations born in the field continue to shape the company today.

Whether you’re a producer, equipment enthusiast, or simply love stories of grassroots innovation, this episode offers a fascinating look at how one farm family turned necessity into industry-changing technology.

Contact Horning Manufacturing today at 717-354-5040
https://www.horningmfg.com/