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USDA proposes faster line speeds for poultry and pork plants

The US Department of Agriculture (USDA) announced proposed updates to federal line speed regulations in poultry and pork establishments operating under modern inspection systems earlier this week. These updates reflect years of data and experience, and are designed to lower costs for American families, reduce outdated regulatory barriers for processors, and support a more efficient and resilient food supply.

“As Secretary, my responsibility is to ensure that American families have access to affordable, safe, and abundant food,” said Secretary Rollins. “These updates remove outdated bottlenecks so that we can lower production costs and create greater stability in our food system. By bringing our regulations in line with proven, real-world capabilities, we are supporting a stronger supply chain, giving producers and processors the certainty they need, and helping keep groceries more affordable for every household.”

USDA’s proposals would update outdated processing requirements for poultry and pork establishments operating under modern inspection systems. The changes would update outdated limits by allowing eligible establishments to operate at speeds supported by their processes, equipment and food safety performance, with FSIS maintaining full oversight. The proposals maintain full federal oversight in every establishment and reaffirms the authority of inspectors to slow or stop operations whenever inspection cannot be performed effectively.

Together, these actions provide clarity and consistency for establishments that have operated for years under a patchwork of waivers, pilots, and temporary measures, replacing uncertainty with predictable, long-term rules. The updated regulations would also remove worker safety attestations that fall outside USDA’s statutory authority, reducing redundant paperwork for industry.

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What Does 20 MILLION Hogs a Year Look Like?

Video: What Does 20 MILLION Hogs a Year Look Like?


?? The Multi-Plant System Processing 20 Million Hogs Annually in the Midwest JBS USA operates multiple large-scale pork processing facilities across the Midwest, including major plants in Iowa, Minnesota, and Indiana. Combined, these facilities have the capacity to process approximately 20 million hogs annually.

Each plant operates high-speed automated slaughter systems capable of processing up to 20,000 head per day, followed by fabrication lines that break carcasses into primals, sub-primals, and case-ready retail products.

Hog procurement is coordinated through electronic marketing platforms that connect regional contract finishing operations and independent producers to plant demand schedules. This digital procurement system allows for steady supply flow and scheduling efficiency across multiple facilities.

Processing plants incorporate comprehensive food safety systems, including pathogen intervention technologies, rapid chilling processes, and integrated cold-chain management. USDA inspection is embedded throughout the harvest and fabrication stages to ensure regulatory compliance and product integrity. Finished pork products — from bulk primals to retail-ready packaged cuts — are distributed through coordinated logistics networks serving domestic and export markets.