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USDA Reviews Maximum Line Speeds Under the New Swine Inspection System

Processing capacity remains a critical issue for the pork industry, and a new rulemaking effort by the U.S. Department of Agriculture is once again focusing attention on maximum line speeds in swine processing plants.

The discussion centers on facilities operating under the New Swine Inspection System (NSIS), a modernized inspection approach designed to provide plants with greater operational flexibility while maintaining federal oversight of food safety. The system allows processing establishments to take on more responsibility for sorting and identifying defects before animals reach federal inspectors, with the goal of improving efficiency while maintaining inspection standards.

Under traditional regulations, swine slaughter plants have operated with defined limits on how many hogs can be processed per hour. However, the industry has argued that advances in technology, improved plant design, and enhanced process controls now allow facilities to safely operate at higher speeds while maintaining food safety and product quality.

The current rulemaking effort aims to clarify how maximum line speeds should be handled for plants operating under NSIS. Regulators are reviewing how inspection systems, plant process controls, and worker safety considerations interact with production speeds in modern pork processing facilities.

For pork producers, processing capacity remains one of the most important factors influencing market stability. When slaughter capacity is constrained, producers can face delays in marketing animals, increased costs, and pressure on hog prices. Efficient processing plants help maintain the flow of animals through the supply chain and ensure pork products reach domestic and global markets in a timely manner.

Supporters of greater operational flexibility say modern processing plants are equipped with improved monitoring systems, automation, and trained personnel capable of managing higher line speeds without compromising safety or inspection effectiveness. They argue that allowing plants to adapt speeds based on their capabilities could improve efficiency across the supply chain.

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Swine Leaders Live, we sit down with Ryan Calistro, President of Bower Ag, to discuss a major brand transition in the ag construction and solutions space—and what it means for swine producers. Bower Ag represents a new, unified identity, bringing together Ag Property Solutions, Dairy Specialists, and The Dairy Solutions Group under one name. But as Ryan explains, this isn’t about change for the sake of change—it’s about strengthening what already works and delivering more value to producers.

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• What stays the same for longtime customers

• How combining multiple businesses creates new opportunities for producers

• What today’s producers are asking for—and how Bower Ag is responding

• Key insights heading into World Pork Expo

If you’ve worked with APS before—or are evaluating partners for your next project—this conversation provides a clear look at where Bower Ag is headed and how they’re positioning themselves for the future.