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Why is Breaking Down Plant Material for Biofuels So Slow?

Cellulose, which helps give plant cell walls their rigid structure, holds promise as a renewable raw material for biofuels — if researchers can accelerate the production process. Compared to the breakdown of other biofuel materials like corn, breaking down cellulose is slow and inefficient but could avoid concerns around using a food source while taking advantage of abundant plant materials that might otherwise go to waste. New research led by Penn State investigators has revealed how several molecular roadblocks slow this process.

The team’s most recent study, published in the Proceedings of the National Academy of Sciences, describes the molecular process by which cellobiose — a two-sugar fragment of cellulose that is made during cellulose deconstruction — can clog up the pipeline and interfere with subsequent cellulose breakdown. 

Biofuel production relies on the breakdown of compounds like starch or cellulose into glucose, which can then be efficiently fermented into ethanol for use as a fuel or converted into other useful materials. The predominant biofuel option on the market today is generated from corn, in part because, the researchers said, their starches break down easily.

“There are several concerns about using corn as a biofuel source, including competing with the global food supply and the large quantity of greenhouse gasses produced when generating corn-based ethanol,” said Charles Anderson, professor of biology in the Penn State Eberly College of Science and an author of the paper. “A promising alternative is to break down cellulose from the non-edible parts of plants like corn stalks, other plant waste like forestry residue, and potentially dedicated crops that could be grown on marginal land. But one of the major things holding back so-called second-generation biofuels from being economically competitive is that the current process to break down cellulose is slow and inefficient.”

We have been using a relatively new imaging technique to explore the molecular mechanisms that slow down this process.” 

Cellulose is composed of chains of glucose, held together by hydrogen bonds into crystalline structures. Scientists use enzymes called cellulases, derived from fungi or bacteria, to break down plant material and extract the glucose from the cellulose. But, the researchers said, cellulose’s crystalline structure paired with other compounds called xylan and lignin — also present in cell walls — provide additional challenges to the cellulose breakdown. Traditional techniques, however, were unable to reveal the specific molecular mechanisms of these slowdowns.

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Western Canadian Agriculture: Hard Times Made the World's Best Farmers

Video: Western Canadian Agriculture: Hard Times Made the World's Best Farmers

Western Canadian agriculture produced the most advanced farmers in the world not through abundance but through adversity. The crow rate fell. The wheat price went nowhere. The brown envelopes stopped.

When the subsidies disappeared, the bad farmers left and the good ones stayed. And the ones who stayed could not just grow wheat anymore. They started growing lentils and canola and peas and flax and faba beans. They built crop rotation. They got serious about agronomy because there was no government backstop. That process produced the Western Canadian agriculture Dennis Bulani describes in this clip: the most advanced, most educated farming culture in the world.

His contrast with Iowa corn and soybean farmers is sharp. At a DeKalb farmer meeting in Okoboji, Iowa, he asked what crop rotation they ran. Beans on corn stubble, corn on bean stubble. How do you fertilize? The co-op agronomist handles it. Have you considered other crops? No need. We make so much money on corn and soybeans. Western Canadian agriculture was never allowed that comfort. And now those Iowa farmers are watching soybean markets lock up with China and corn prices slide, and they do not have the agronomy knowledge or the research base to pivot. Western Canadian farmers adapted on a dime because they had done it before.

Dennis also makes the case that Western Canadian agriculture keeps adapting in real time. Low commodity prices over the past year have pushed growers to look seriously at precision spot-spray technology. He knows a neighbor who bought a sprayer with the seeing-eye system and sprayed only 80 out of 320 acres. As a chemical retailer Dennis acknowledges that will affect his sales. He supports it anyway, because if it advances Canadian agriculture and makes farmers money, that is a good outcome.

The lesson Dennis draws from the tale of two farms: continuous improvement is the only durable strategy. When canola was $22 a bushel some growers went to Arizona instead of the Crop Production Show. When the price came down those same growers came back to the research and the discipline. Products do not go on Rack Petroleum's shelves unless they pass a replicated trial first. That is what Western Canadian agriculture built through hard times: farmers who do the work whether the times demand it or not.

Dennis Bulani is CEO of Rack Petroleum and Ultimate Yield in Biggar, Saskatchewan. Dan Aberhart hosts GTF Productions, Western Canadian Agriculture's foremost live briefing platform and its foremost AI training platform for ag operators